Heat induction normalizing machine no nā kaʻa kaʻa, alloy turbine blades, crankshafts normalization heat treatment
wehewehe huahana
Hāʻawi ka Hongye induction normalizing machine i nā ʻōnaehana mālama wela kiʻekiʻe no nā ʻenehana aerospace kiʻekiʻe. Hiki i kāna ʻenehana hoʻomehana electromagnetic ke austenitization pololei (850-950 ° C) me ka hoʻoheheʻe ʻana i ka ea, e hoʻonui ana i nā hale palaoa i nā ʻāpana koʻikoʻi e like me 20CrMnTi auto gears, Inconel 718 turbine blades, a me QT800-2 crankshafts. Hoʻopaʻa ka ʻōnaehana i ka like ʻana o ka mahana o ± 5°C a me nā helu hoʻoluʻu hiki ke hoʻololi ʻia (3-15°C/s), hāʻawi i ka paʻakikī paʻa (160-220HB) ʻoiai e hōʻemi ana i ka distortion thermal. Me ka mana kaʻina hana automated a me ka 30% ikehu pono ma luna o nā kapuahi kuʻuna, hoʻokō ia i nā koi o ka hana nui-volume no nā waiwai metallurgical kiʻekiʻe a me ke kūpaʻa dimensional.
Laulā noi
Hoʻonohonoho pono ʻia ka mīkini hana induction normalizing no nā noi mālama wela koʻikoʻi ma waena o nā ʻāpana kaʻa a me ka aerospace. Hoʻopili ʻia kāna ʻano noi mua i ka hoʻoponopono pololei ʻana o nā mea hana kiʻekiʻe e like me 20CrMnTi auto gears (no ka dimensional stability i nā ʻōnaehana hoʻouna), Inconel 718 turbine blades (e hoʻomaikaʻi i ke kūpaʻa creep ma 650 ° C + nā wela hana), a me QT800-2 crankshafts (hoʻonui i ka ikaika luhi i nā ʻenekini puhi ahi). ʻO ka ʻenehana hoʻomehana electromagnetic o ka ʻōnaehana e hōʻoia i ka austenitization like ʻole (850-950 ° C) me nā helu hoʻomaha hoʻomalu (3-15 ° C / s), hoʻomaʻemaʻe pono i nā hale palaoa me ka mālama ʻana i ka wela o ka ± 5 ° C. He hoʻomaʻamaʻa koʻikoʻi ia no nā kaʻina hana e like me ka carburizing a i ʻole quenching, ʻoi aku ka nui o ka hana ʻana o nā ʻāpana drivetrain, nā ʻāpana ʻenekini jet, a me nā hui powertrain kaumaha kahi microstructural homogeneity a me 160-220HB hardness he koi koi.
Hoʻonohonoho a me ka hana
Hāʻawi ka Hongye induction normalizing machine i kahi hoʻolālā modular me kahi mana mana kiʻekiʻe (50-500kHz), nā coils induction precision (hiki ke hoʻololi ʻia no ka ʻāpana geometry), a me ka ʻōnaehana conveyor automated. he koho no ka hana mau. Hoʻohui wela ʻike a hōʻikea me nā pyrometers e hiki ai ke nānā i ka wela o ka manawa maoli, aʻo nā nozzles ea i hoʻomalu ʻia e PLC e hoʻoponopono i nā helu hoʻomaha (3-15°C/s) me ka ikaika. Kākoʻo ka ʻōnaehana i ka hana pūʻulu a inline me kahi koho 6-axis robotic loader.
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Hāʻawi i ka ± 5 ° C ka like ʻana o ka mahana, loaʻa ka mīkini i ka austenitization piha (850-950 ° C) i loko o 60-180 kekona, hoʻomaʻemaʻe i nā hale palaoa i nā pae ASTM 5-7. ʻO ka paʻakikī ma hope o ka hoʻomaʻamaʻa ʻana mai 160-220HB (auto gears) a i 280-320HB (turbine blades), me
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Hoʻolālā ʻia no ka hana 24/7, mālama ka ʻōnaehana i ka 98% uptime me nā mea hoʻonaninani wai i helu ʻia no 50,000+ mau pōʻai. Kuhi ʻia nā diagnostics akamai i ke ola o ka coil (8,000-10,000 hola) a me ka hoʻopuka ʻana i ka mana calibrate. Hoʻopili i nā kūlana AMS2750E a me IATF16949 no nā noi aerospace / automotive.
Nā kikoʻī kikoʻī
Parameter | ʻŌlelo kikoʻī | Nānā |
Ke ʻano hoʻomehana | Hoʻokomo Electromagnetic (50-500kHz) | Hoʻolālā coil customizable |
Kaulana Mahana | 850-950°C (austenitization) | ± 5°C like like |
Ka hoomalu ana i ka hooluolu | 3-15°C/s (nā nozzles ea hiki ke hoʻololi ʻia) | No ka hoʻomaʻemaʻe palaoa |
Material Compatibility | 20CrMnTi kaʻa kaʻa, Inconel 718 pahi, QT800-2 crankshafts | Aerospace/kaa kaʻa |
Hoʻopuka Paʻakikī | 160-220HB (nā ʻūhā), 280-320HB (nā ʻūhā) | Hoʻoponopono ma hope |
Ka hoʻomanawanui ʻana | Hoʻemi ʻia ke koʻikoʻi wela | |
ʻEkeiki | 300-400kWh/ton (30% mālama kū'ē me nā umu ahi maʻamau) | ʻO ka hana ʻoluʻolu |
ʻO ka pae ʻautome | Hoʻomalu ʻia ʻo PLC me 6-axis robotic loader koho | No ka hana nui |
Nā Kūlana Hoʻokō | AMS2750E (aerospace), IATF16949 (kaʻa) | Nā palapala hōʻoia ʻoihana |
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